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Lane Press: Increased Efficiency with JDF · First North American Printer With Integrated HIFLEX And Creo Solution PDF-Version:open PDF file / Pressmore Info
BURLINGTON, VT -- (October, 2004) - Lane Press is celebrating its 100th year with a fully integrated Networked Graphic Production (NGP) environment. The company has automated its production process from creative through press and plans to continue that trend through finishing and delivery.
It all began in 1904, when Frank Lane started the company as a small letterpress operation in Burlington, Vermont. Publishers from across the country are attracted to Lane Press because of their customer service, high-quality print standards, and innovative use of publishing technology.

Today, Lane Press is connecting and automating the functional silos of creative, prepress, customer service, and the pressroom with the help of the Networked Graphic Production Partnership. Creo, HIFLEX, and MAN Roland are working together to deliver this workflow in a way that delivers measurable value to Lane Press and its customers.

Lane Press  
1. Frank Lane, Founder    2. Philip Drumheller, President    3. Governor of Vermont visits Lane Press for 100-year anniversary    4. Press sheet on console    5. Lane Press web press in action    6. Original 100-year-old printing press from Lane press    7. Lane Press front entrance

Process improvement in printing
According to Philip Drumheller, president of Lane Press, this action represents a sweeping process improvement in printing. "The JDF format allows us to enter job requirements into the HIFLEX MRP application at the start of the process. The job data is passed to the Creo Prinergy system to automate the prepress workflow area. One of the benefits of JDF-compliant technology is the sharing of data across disparate systems. We will have a single access point to critical job data. As a result, we will see efficiency gains for ourselves and our customers as the process becomes fully automated."

With the purchase of a MAN Roland Rotoman set for installation in the summer of 2005, the process improvement will continue into the press room through the presetting of ink key values from Prinergy and the automatic setup of the press from the JDF job ticket coming from HIFLEX. The press’ PECOM operating system was developed for network production, enabling printers to take full advantage of NGP efficiencies.

The benefits of a Networked Graphic Production environment via JDF include:
  • Seamless flow of data throughout the plant
  • Quick access to job status information
  • Reduction in manual processes, and in turn, error rates
  • Reduced cycle times
  • Job activity tracking and reporting for accurate costing and invoicing
  • Increased opportunity for interaction with the manufacturing process

  • Shedding light on prepress
    With the digitization of prepress comes the difficult task of tracking alterations, time, and materials. Each of these areas represents costs to Lane Press. The digital prepress has traditionally been a black hole when it comes to accurately tracking these costs. Integrating Prinergy to HIFLEX through Creo Synapse Link allows the automated collection of prepress material usage, server time, and alterations, whether chargeable or non-chargeable. Lane Press prepress operators can concentrate on producing the quality work that their customers have come to expect without the burden of manually tracking transactions.

    "Synapse Link automatically captures any alteration from Prinergy or upstream at the customer through Synapse InSite,” adds Thom Valley, IS manager. “Prepress operators simply have to indicate if the alteration is chargeable or not. HIFLEX will take care of sorting out the costs and invoice."

    Reducing cycle time
    The publishing industry is continually under pressure to produce more titles with less people and under tighter deadlines. Lane Press allows publishers to use every available minute in the creative production of their publications. Networked Graphic Production allows Lane Press to minimize the non-value-added time spent on publications. Delivery of content is automated through electronic file submission using Creo Synapse InSite directly with Creo Prinergy. Job creation is automated in HIFLEX and Prinergy, reducing job keying by 50 percent. Remote content proofing is offered to publishers through Synapse InSite to further reduce overall cycle time.

    With the installation of the MAN Roland Rotoman, cycle time will further be reduced through job submission from HIFLEX to press and ink key settings from prepress to press. This is expected to significantly reduce total makeready on press.

    "Publishers will definitely benefit from the faster turnaround the Rotoman will provide," Drumheller notes. "Publication schedules have been tightening up in recent years and any magazine would profit from an extra day to fill pages with ads. Rotoman automation will enable us to buy that kind of time for our customers."

    Publishers grow with Lane Press
    Lane has over 275 publications with which it does business on a regular basis. Keeping them satisfied month after month is at the heart of the company’s activities. "Many of our customers measure their relationships with us in decades rather than years," Drumheller says. "That’s why it’s so important that we meet or exceed their expectations using equipment that is guaranteed to deliver."

    "We see our job as helping publishers serve their missions as specialty magazines, whether we’re printing for an ivy-league college or a trade association," says Tracey Moran, marketing manager at Lane. "We strive to understand what our customers need to accomplish and we can proactively develop solutions to meet those needs."

    Moran keeps in close touch with the Lane Press client base. The company’s customers were the first to know that Lane was acquiring a new Rotoman via an announcement at the Lane Press Publishers Roundtable meeting that was made within days of the purchase. Additional process reports will follow at every step of the process through the Lane Press On Your Page e-newsletter.

    For his part, Drumheller sees his company’s ongoing technological upgrade as the next phase in a progression that saw Lane Press switching to computer-to-plate imaging several years ago. "For one thing, we offer our customers a clear migration path to a more automated digital production environment with fast and accurate, plate-ready files and online proofing solutions. The tools we have put in place will facilitate a smooth transition and help our customers be fully prepared for their future in publishing."

    What is Networked Graphic Production?
    Networked graphic production is the industry-wide initiative for automating the entire print production process by creating an efficient, collaborative environment—from idea to delivery. The NGP Partners are committed to using open standards, such as JDF, to deliver seamlessly integrated cross-vendor solutions that enable printers, converters and print buyers to decrease cycle times, cut costs, increase revenues, reach more customers, and become profit leaders.

    About Lane Press
    Lane Press, located in South Burlington, Vermont, serves publishers of short- and medium-run magazines. Founded in 1904, Lane Press is celebrating its centennial anniversary in 2004 and is distinguished by its rich history of printing and publishing innovation. Publishers nationwide rely on Lane Press for its ability to produce the highest quality publications and its commitment to providing technology leadership for automating the magazine production and distribution processes. More than 250 publications- association, business-to-business, consumer, regional, and scholastic-trust Lane Press to keep its promise of delivering the best possible publication every issue, every time. www.lanepress.com

    About Creo
    Creo Inc. is a global company with key strengths in imaging and software technology. The leading provider of prepress systems, Creo helps over 25,000 customers worldwide adopt digital production methods which reduce costs, increase print quality and allow them to serve their customers more efficiently. Based on a solid foundation of intellectual property, Creo has an unmatched range of technology solutions that address the needs of commercial, publication, on demand, packaging, and newspaper printers, and creative professionals. Creo product lines include software and hardware for computer-to-plate imaging, systems for digital photography, scanning, and proofing, as well as printing plates and proofing media. Creo also supplies on-press imaging technology, components for digital presses, and color servers for high-speed digital printers. Based in Vancouver, Canada, Creo employs more than 4,000 people and reported fiscal 2003 revenue of US$578 million. Creo trades on NASDAQ (CREO) and the TSX (CRE). www.creo.com

    About HIFLEX
    HIFLEX Corp., Portsmouth NH, originated from Germany and manufactures the HIFLEX Print industry software which maps and supports all the business processes of printing plants. The HIFLEX system covers all relevant functions and tasks to be found within a printing company: estimating, quotations, order confirmations, job dockets, delivery notes, invoicing, historic costing, statistical evaluations, inventory management, production planning and control, production data collection, machine interfaces, shipping, and job progress tracking. The company has also developed an e-business module as well as a Document Management system. Every year HIFLEX re-invests around 50 % of its earnings in research and development. HIFLEX software is represented all over the world and is available in 15 different languages. www.hiflex.com